"If the five-axis CNC machine tool is the crown of the machine tool industry, then the compound five-axis linkage machine with increased or decreased material is definitely the crown jewel." Jin Bingyu, general manager of the third base. This listed company in Dalian High-tech Zone has been working hard on “intelligenceâ€.
Compared with the "subtractive" material processing of ordinary machine tools, the composite five-axis machine tool can also realize the 3D printing of "increasing" materials. The reporter saw this combination of 3D printing and five-axis CNC machine tools in the workshop of the third base. The new machine of technology, in the sample processed, not only has a variety of workpieces with complex shapes, but also a hollow blade.
The five-axis machine tool for adding and reducing materials uses a 3D printing technology to print the hollow blade structure, and then further precision machining with a five-axis CNC machine head. The integration of 3D printing and machine tool processing solves the processing problems of these complex structures.
In fact, the function of the composite five-axis machine tool for increasing or decreasing materials is far more than that. For example, Jin Bingzhen said that if an important part of the past is partially damaged, it can only be replaced with a new one. With the addition and subtraction of composite machine tools, it is possible to use the printing technology to “complement†the missing areas and then process them through the machine tool. To make it recover as a whole.
Up to now, the third base company has completed the research and development of three series of five models, with a large number of proprietary technology and patents, among which the core components of the five-axis machine tool vertical and horizontal conversion CNC milling head, double-axis rocking CNC rotary table and other success R&D has filled the gap in the domestic machine tool manufacturing industry.
From the determination to enter the intelligent manufacturing field to plan to build high-end machine tools, and now a series of products with leading technology level, the third base shares in the high-end machine tool business is getting smoother and smoother. In principle, the company has realized small-scale production in small batches. From the customer, the company has realized the expansion from traditional users to high-end users such as aerospace, and the products have been serialized and the product lines are becoming more and more abundant.
The addition and subtraction of composite five-axis CNC machine tools realizes the simultaneous development of metal 3D additive manufacturing and material reduction based on laser technology. The third base should be the first company in China to realize this technology. Next, the company will further improve various functions to improve processing performance. At the same time, it will develop a variety of printing methods and experiment with a variety of raw materials to meet the actual needs of customers in different industries and different fields.
Concerned about surprises
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